In recent days the production line every success in producing a new high. Consecutive days of total ammonia production exceeded 2480 tons, creating a new record high and stable yield; made on the gas consumption of raw coal in the coal more than 10 consecutive days over 1,000 tons, thus greatly reducing the consumption of gas-making lump of raw materials, not only effectively solve the insufficient supply of anthracite, but also reduce production costs, improved product margins.
Getting good news in the same time, production line workers the spirit of selfless work that deeply moved us!
As head of the coal-chemical production company, production of coal is an important raw material. The quality of coal, the adequacy of supply and other factors have a direct significant impact to production. Since 2007, Hao source since cooperation with Shanxi Coal, Shanxi Coal relying on high-quality coal resources, the company's coal supply shortage of raw materials have been greatly eased. However, as the company continues to expand, the demand for coal is also increasing. Currently, Shanxi Coal's smoke-free lump coal supply can only meet 50% of this Part, Hao source Fuyang coal demand, even with the Shanxi Coal for smoke-free by the end of coal, they can only meet 65% of this Part, the production needs of Fuyang the amount. In order to meet production needs, have a large number of local coal mines of coal procurement. Higher prices because of the local coal mine, coupled with the freight is also high, so the high cost of production. Inadequate supply of raw coal, the company is very serious form of production and operation.
To this end, in early 2010, carrying the source of all ho's sweat and hope, after several months of intense construction, the company produced 200,000 tons of coal plant put into operation, in order to achieve the end for coal, pulverized coal and effective use. Currently, production capacity has reached 400,000 tons. Coal, which uses mechanical means to the end of coal or coal, low-quality coal with a certain proportion of binder or desulfurization agent mixing, extrusion under pressure, made of a certain shape or size of coal products.
In the coal production process, a layman may seem simple, but it contains much knowledge. Coal briquette production is an important raw material, therefore, to produce coal for different uses of combustion, it is necessary to understand the characteristics of coal, it is directly related to the coal quality of the product. Section of the coal under the leadership of section chief Lv Jianhua, technical staff continue to conduct technical research, according to the raw coal into the furnace gas making unique nature of the coal production process repeated optimal adjustment; maintenance personnel on the briquette mechanical process configuration, equipment performance, equipment maintenance, continue to tap the potential of technology. They do not Pazang afraid of tired, overcome a technical difficulty, the successful production of high-quality coal products, and continue to improve coal production to meet the amount of gas making the demand for coal. To this end, the company not only greatly ease the pressure on supply and demand lump of raw materials, but also make full use of coal resources, reducing the large extent of ammonia production costs, improved product margins.
Some people have described the chemical production: "indeed affect the whole body." Hao source group as the source of production, gas-making workshop is to explore every step, is innovation. In the workshop, led by Director Guofei Hong, staff rely on "the transformation by improving efficiency, lower consumption of high-yield", closely around the one hand and consumption on the one hand production, think of ways to make an effort. Gas-making plant in order to achieve not only to burn more coal, but also to burn a good goal to set up a workshop director Guofei Hong positive for the head, deputy director Zhu Shipeng technology process for the deputy head of the research team, according to the characteristics of coal combustion continuously adjust and optimize the production process for gas. Workshop technicians each gas furnace according to different situations, different treatment, were best suited to develop methods of operation to guide the operator to operate; operators in a stable furnace conditions, effectively control the furnace temperature, keep out of the furnace to reduce the material, it is also constantly exploring, improving, and always a good temperature control layer based on the gasification furnace operating speed, effectively reducing the carbon ash residue and improve the utilization of carbon, so that the consumption of raw lump greatly reduced.
After gas-making plant the joint efforts of all staff in good energy saving, stable furnace conditions at the same time, from the original coal consumption of 700 tons per day and gradually increased to the present day more than 1,000 tons, and for 10 days remain high. Each consume one ton coal savings of 400-500 yuan, according to the current smoke-free lump coal and coal cost prices, economic benefits are considerable.
Increase in coal consumption at the same time, did not affect total ammonia production to new highs. Consecutive daily total ammonia production for several days more than 2480 tons, marking the best record.
To achieve total ammonia production yield, high-compression construction section plays a crucial role, must ensure that the compressor efficiency, long-term stable operation. Some people liken this compression section: the chemical production systems like the human body's physical organs, then the compression section in that person's heart. Compression section in accordance with the Section of process pressure requirements for their continuous delivery of gas.
At present, the compression plant a total of 25 compressor units, divided into 6M50, 4M8, 4M20, MH12 different models, many points throughout the production area, a wide range. Quantity for the compressor, heavy duty, maintenance difficulties, etc., compressed workshop for maintenance staff to develop a detailed system of routine maintenance and regular maintenance, and strictly enforced, plant managers also a check on the results of the implementation day, thus ensuring the compression machine malfunctions early detection, early treatment, there is no problem of the machine can do regular maintenance.
Maintenance personnel system based on equipment maintenance, regular cleaning valve, filter cleaning, back wash cooler, cylinder washing and other routine maintenance to return to improve the compressor efficiency, extend the compressor's operating cycle; compressor operator strictly by mobile inspection system, ground inspection, serious inspection, such as: listening to the sound operation of the compressor, check the oil level device, check the section of the pressure and temperature, check the motor voltage and current, etc., to detect equipment problems, timely treatment, which ensure the healthy operation of the compressor; operators strictly observe the provisions of the sewage, "do not exhaust discharge oil drain" not only effective protection of the compressor is running, but also to avoid wasting gas.
Chemical production of high-temperature, high pressure, continuous and strong characteristics and requirements of production equipment must be strictly managed. Coal consumption at power with increasing current production, to adjust, to develop a practical system for equipment maintenance. And seriously implement the equipment one day a check, make a detailed run record, and promptly discovered the existence of hidden units associated rectification; the same time, equipment use and maintenance of the assessment from time to time, further strengthen the monitoring of the host device reasonable arrangements for equipment maintenance host, the host device into a state of continuous and efficient operation, to ensure stable production process, improve the single-output ratio.
Hao source management group has a dare, to endure hardship, emphasizing the dedication of the team, they are "not afraid to make the list, believes the foot of a road," regardless of personal gain or loss, and always struggle in the dirtiest, most bitter, most tired of the production line, as Hao source development group quietly dedication ... ...
The production line every success for today and tomorrow Hao source due to fighting in the frontline staff and wonderful, Hao source of business due to them, stride forward! Let us hand in hand, full of people dedicated source Hao, tough, tenacious, self-confident nature, efforts to achieve "a hundred years Hao source, billions of scale" goal.
 

         Production Monitoring Center              Monitoring compressor sound                 
Repair compressor                                        Machine running sound monitoring cycle

Repair turbine                              Sewage water

Repair equipment 1                        Repair equipment 2