By the financial crisis, the production and operation of our company has been a strong impact. Faced with the impact of enterprises to actively respond to, strengthen their confidence, hard skills, made great efforts in the enterprise product structure adjustment, energy saving work, find new points of economic growth. Years of development in accordance with the characteristics of enterprises has been basically formed fertilizer, fine chemicals, plastic woven products, machinery, construction chemicals such as coal-based diversified industrial system. Especially in recent years, success and Shanxi Coal Group, XintianfunanChemical joint venture and wholly-owned fertilizer plant, such as the acquisition of Jieshou, with the expanding scale, so that enterprises continuously increased its ability to resist risks, a number of key technology also the implementation of the transformation project for the development of enterprises to create a broad space. At the same time, a higher management level and technical skills of the cadres and staff grow, enterprise management, technology and equipment levels have been greatly improved, just a new addition this year, the annual output of 300,000 tons of urea products the implementation of structural adjustment projects. Enterprises has been basically the size of the formation of chemical industry. Although Ho is the source of the Group forward in big strides, but from two million tons of urea Fuyang base objective of the project there is still a certain distance. It should be noted that with the continued aftershocks of the global financial crisis impact on global economic recovery also needs to be calculated on the basis of years, fine chemical products need to wait for spring. In this context, we can not help the market, only their control over their own, that is, "save, save, and then saving, cost, cost, cost." At the same time, challenges and opportunities before us, we must firmly grasp this golden opportunity for development and accelerate structural adjustment.
     Reduce the product cost is based on a magic weapon to win the market. "Save, save, and then saving, cost, cost, cost" is a condensation of dialysis on the depth of the market and understanding of the company secretary of the party committee a few years ago, Comrade Jinduo Rao, chairman of the company to "save a penny more than easy to earn a penny, "the concept of conservation. Through several years of management and norms, has begun to take shape a culture of conservation, such as positive work used a piece of paper is also used negative; a Kandelia exhausted, the core continue to use the pen replaced; hospitality costs at the same time, vehicle maintenance costs, the cost of carrying out activities such as non-productive expenditure to a minimum standard, vigorously carried out in the production of small leathergaixiao, saving energy, benefit waste, such as repair of old labor competition, a waste valve repair can be re-polished after use, After renovation of part of steel can be re-use. Ho has been the source of savings in the formation of a habit of carrying out the work every step. At present, however, affected by financial crisis, we should continue to do this job well, in addition to inherit and carry forward the tradition of previous savings. More importantly, everyone involved in doing a good job to reduce coal consumption, electricity consumption, steam consumption and other indicators, at the same time, "three wastes" (waste water, waste gas, waste) recycling to achieve and accelerate structural adjustment, this is a new round of enterprise One of the development of new ideas.
     Hao is the source of chemical enterprises with high energy consumption, especially coal, electricity and steam consumption of the three indicators, product cost is the main component. Reduce the "three" indicators of the chemical enterprise is particularly important. In order to reduce consumption of these three indicators, the production system adopted by the company on the no driving force for ammonia recovery, flash steam losses of urea, such as hydrogen and water solution of devices, at the same time morpholine methanol plant devices and precision parts, such as heat transfer equipment, transforming a number of measures and effective product to reduce costs, save resources.
     Reduce coal consumption of raw materials and fuel. Reduce coal consumption of raw materials cost is the main factor to resolve this, the company production system to improve capacity on a single furnace fuss made in the existing "coal head" gas-making equipment for the line on the basis of the enhanced process management, optimization gas-making process, broaden the raw material lines, at the same time, the processing of coal into briquettes for Mo-doped burning, thereby reducing the tons of raw coal consumption indicators ammonia, so that the residual carbon slag is also reduced to 18% or less; Second is the CFB boiler to carry out technical transformation After the transformation of the CFB boiler will not only blast furnace gas-dopedshaozaoto improve the comprehensive utilization of blast furnace gas and also fluidized bed boiler to the residual carbon content of below 4 percent, at the same time strengthen the management of boiler operating conditions. Balance in time to regulate the steam system load, bituminous coal consumption will be reduced to a minimum.
     Reduce power consumption. Our company is outsourcing the majority of electric power, a small number of power generation using waste heat, in order to reduce power consumption. Take five concrete measures: First, run the equipment for 24 hours from time to time current detection, output rate of computing devices. Reasonable boot, reducing the number of open stop. Pump is attached to stop in time; Second, the rate for the light at the end of efforts to carry out timely maintenance of the equipment or the deployment of replacement, put an end to the "big car Mara" phenomenon; The third is out of the high-efficiency motor with low power consumption of equipment innovation, the use of variable frequency technology ; Fourth, the old cable, the old motor to use for maintenance, etc.; five posts of some additional power compensation distribution facilities and improve the power factor, lower power consumption, and reasonable adjustments in the power generating units with net power factor compensation to improve the useful power. Through the above measures, significantly reduced power consumption.
Lower steam consumption. In the production system, balance, coordinate the overall production, improve product quality. The production of steam is one of the most important, in order to reduce gas consumption, the level of play to the best production equipment to improve the single-output systems for the production of steam for a small sectiongaixiaoleather. Granulation of urea cycle of evaporation section block pipeline blown insulation to use with high-pressure steam blowing steam block, the use of excess low pressure steam, reducing the amount of high-pressure steam, about two per day urea plant steam-saving more than two tons of urea evaporation evaporator section by washing steam condensate was changed to the second washing liquid form, thereby reducing the quantity of systems to reduce steam consumption; followed by Section 3 # of public Deaminase a tower to increase heat exchanger 30 square meters 3.6L, 3 # synthesized by the two heat exchangers to reduce the steam consumption;guolugongdo a good job in the production of soft water balance above operation, make full use of geothermal energy and reduce waste water, thereby to reduce their own boiler steam down the volume of oxygen devices. At the same time, turbine operators to improve operational level, the stability of steam turbine into the required range of parameters, effectively reduce the consumption of steam turbine power generation. At the same time, investment in effective heat pipe Timor security and reduce heat loss by more than the implementation of comprehensive measures to significantly reduce the "three" consumption indicators.
     At the same time, in recent years, enterprises of "three wastes" treatment and comprehensive utilization of by-products as a breakthrough point, the use of different coupling symbiotic relationship between products, continue to strengthen technological innovation and process improvement, process for production of integrated waste recycling. Reduce the product cost has been initially yield results.
     First, is the upstream emissions from the production of "waste" or by-products into raw materials downstream. Such as the gas boiler and furnace slag use, our company is based on urea as the main products of enterprises, the main raw material for the production of bituminous coal, anthracite. With the expansion of production capacity of a corresponding increase in industrial waste, industrial waste throughout the year from nearly 500,000 tons (of which, 300,000 tons of slag gas, 200,000 tons of boiler slag, coal 100,000 tons). In these industrial wastes still some residual carbon, the average lower heating value of about (2500-3000Kcal/kg) 10450-12540kj/kg. If it does not take technical measures to recycle, which is equivalent to an annual 370,000 tons of coal waste (Qydw = 20064kj/kg). According to the actual situation for companies to transform the original boiler, at the same time in order to "net-pressed to eat dry" two Java and built 2 sets of full-burning CFB boiler slag, the furnace gas in blast furnace for raw materials, slag consumed more than 10 years million tons, basically to blast furnace gas company "to eat", a small number of sales or new items for the site formation, construction of roads. Through the sludge recycling, the annual saving 200,000 tons of standard coal, 50 million yuan in the creation of economic benefits to enterprises decreased production costs and enhance the competitiveness of enterprises. In terms of environmental protection are the electrostatic precipitator technology. The concentration of smoke and dust emissions from the boiler 721mg/m3 dropped 35mg/m3, SO2 emission concentration of 271mg/m3 dropped from 18mg/m3. Residues have been a virtuous circle of effective use, both to protect the environment have had a good corporate efficiency.
     Second, the downstream industry chain is the "waste" or by-products through the processing of raw materials into the upper reaches. In urea and methanol production process are a large amount of liquid waste. Ago to deal with these waste is not only a lot of money invested, but also easily lead to environmental accidents. A big headache for the company for this purpose. May 2007, the company launched a set of 2.25 million yuan investment to resolve water urea, methanol recovery residue processing. Per hour to deal with the device methanol residue, waste water analysis 50m3, 100 degrees for gas hot water heater and blown the use of low-pressure boilers and efficient production to ease rising problems caused by inadequate water. Since the project put into operation after the reduction of sewage water into the processor, reducing the direct operating cost, 357,000 yuan in savings. Through the enterprise between the recycling process, in each link between the internal and formed part of a closed loop.
     Third, the introduction of new technologies to carry out section of the comprehensive management of chemicals, in order to lower costs and realize the comprehensive utilization of waste and environmental emissions standards, has built and put into operation 28 sets of closed circuit cooling water circulating water devices and more than 2000 million investment in the new cold water hyperbola tower, 15 million yuan investment in the two sets of electrostatic dust removal devices, exhaust gas boiler Morpholine 2 sets, 3 sets of boiler water film dust collector, electrostatic precipitator device 2, then 2 sets of gas recovery unit, tail gas absorption of urea, such as the Department a total investment of 1 set million over 6000. Reduces the effective cost effectively to ensure that the environmental protection standards. Become (China) plus (Canada), a clean model enterprises in Anhui Province has been granted in the "factory clean and civilized," and so on.
Ho from the characteristics of the source of the Group is building a coal chemical industry focus, to create two million tons of urea Fuyang base as the goal, to speed up the transformation of enterprise products. Industrial chain through vertical extension and horizontal expansion of local circulation, to vigorously promote改小small leather and technological innovation, and strive to power consumption, coal consumption, steam consumption reduced to the minimum standards, minimize production costs, continue to expand the size of enterprise to upgrade the core of the coal chemical industry competitiveness. (Li Wenping / text)